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5 Different Types of Radiators for Vehicles

Radiators and fans in cooling system in the shop.

Have you ever had a radiator overheat on you? Not a nice experience.

I was on a lonely road and I blew a head gasket, back when I didn’t know better and it made me learn that as a female I should know about my vehicle and get it serviced often. 

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Now that I’ve learned my lesson, I want to help you take mitigation measures by learning about the different types of radiators for vehicles, their benefits, and the works. 

Types of Radiators for Vehicles

There are two types of radiators, Downflow and Crossflow. These are broken down even further into three categories: triple pass, dual-pass, and single-pass radiators.

1. Cross Flow Radiators

Cross flow type of radiators in a white isolated background.

The tanks of a cross-flow radiator are located on both sides of the core. The coolant circulates from the right to the left side of the core.

For vehicles with a low bonnet line or a current little car, this kind of radiator is an excellent choice. The tanks are oriented vertically, whereas the core is oriented horizontally.

On a crossflow radiator, its liquid moves from right to left across its center. The low-pressure sure side of the tank can be used for the radiator cap on this sort of radiator.

When you’re running at high RPMs, this helps relieve some of the pressure on the cap. Crossflow radiators are often available in single, double, as well as triple pass configurations.

As a result, the liquid can be warmed and cooled multiple times. You’ll notice that your body temperature drops by as much as twenty degrees.

The radiator’s ability to separate the fluid that needs cooling from the fluid which has already been cooled allows for the double or triple pass.

The size of a cross-flow radiator is an important consideration. Because they are wider than standard radiators, installing one on a vehicle with an engine upgrade may be problematic. On the other hand, a cross-flow radiator is ideal for vehicles with a low hood line.

The bigger crossflow radiator should disperse greater heat, keeping your cooling network even more functional if you’re worried about that aspect of your car’s design.

2. Down Flow Radiators

Down flow type of radiators in a white isolated background.

Many vintage cars have a downflow radiator. The core is vertical, the tanks are horizontal. The top tank is filled with coolant. Flow is assisted by pump pressure and gravity. The radiator is under pressure as a result of the airflow. 

Through the use of tubes and fins, the coolant dissipates heat, which is subsequently dispersed into the surrounding atmosphere. The bottom tank is where the cooled fluid is stored. In the engine, it is recirculated back to the combustion chambers.

Which is Better: Down Flow or Cross Flow?

Down flow and cross flow radiators in white isolated background.

It’s important to pay attention to the vehicle’s grill and hood first. One of the other types of radiators may not be compatible with the design.

There are two types of radiators: downflow and upflow. Radiators with a crossflow design are often shorter and wider.

If it fits, custom fabrication will be required to go from one type of radiator to another. The simplest option is to use the vehicle’s original radiator.

Downflow radiators’ cooling capability is constrained by their poor performance. Several benefits accrue to crossflow radiators:

  • They are more efficient in dissipating heat
  • In general, they have a more substantial center
  • The fluid moves more slowly through its core and is exposed to the airstream for a longer period
  • Coolant has the capability of making many trips around the core at once
  • On the other hand, the Radiator Cap would have lower pressure
  • Higher pressure (such as from a high volume pump) has less of an impact on the cap’s ability to contain the fluid
  • Crossflow radiators are almost always recommended if you’re improving your cooling system

Triple, Dual, or Single Pass Radiator?

1. Single Pass Radiator 

It’s as straightforward as the name implies. The intake and output of a “single-pass” radiator are on different sides of the center.

Flowing from the intake to the output, the coolant passes through the core once.

2. Dual Pass Radiator

A radiator with a dual-pass design circulates coolant through the upper portion of the radiator first, and then through the lower half of the radiator in the second pass.

The intake and outflow of a dual-pass radiator will be located on the same side of the radiator.

Since each side of a dual-pass radiator design has a greater flow rate, more coolant turbulence is generated, which improves heat transmission.

In most cases, a dual-pass radiator can increase cooling efficiency by up to 15%. When it comes to the number of rows in the core, the general rule of thumb is to choose the thickest radiator possible.

There are, however, two opposite parts to this type of radiator. On the first side, a slender core facilitates air movement. Some believe that as the number of rows increases, the rear rows are exposed to the heat generated by the front rows as airflow moves through the room. 

As long as the airflow is enough, increasing the surface area (rows/thickness of the core) should not be a problem.

If the application can handle it, I always go big and thick with the cores. I’ve never regretted it. The thermostat should be able to manage the coolant temperature if you go a little extreme.

When cooling is a top priority, the ideal configuration includes as much frontal surface area as doable packed into the thinnest pack attainable.

However, if this isn’t possible, the solution is to increase the number of rows and/or fins. Using a high fin count instead of a thicker core generates a more dense core, which may be preferable if you can get away with it.

3. Triple Pass Radiator

Radiators with three passes are now readily available. As the liquid moves from top to bottom of the radiator, maximum heat dissipation is ensured by a triple pass radiator.

Features like a furnace brazed tank, two rows of one-inch tubes with an overflowing filler neck, billet machine filler neck with overflowing overflow, standard one and three quarter inch outlet in a global fitting that accepts an inch and a half basic hose, -20 or -16AN connections are included in these radiators.

There are four sizes to choose from, including tanks, in 31″, 28″, 26″, and 24″.

Radiator Materials

Different types of automotive radiators are used for a variety of purposes, and each performs differently. Let’s have a look at them.

1. Aluminum and Plastic 

TYC 1454 Compatible with Ford F-Series 2-Row Plastic Aluminum Replacement Radiator

In terms of the many types of automotive radiators, plastic and aluminum radiators have an aluminum core and a plastic tank.

Car manufacturers mass-produce this radiator type, making it the most popular in today’s vehicles.

2. Brass and Copper

Replacement Copper Brass Radiator for Massey Ferguson 135, 135 UK, 148, 20, 2135, 35, 203, 205

Copper and brass radiators were standard parts in all autos until 1980, with brass tanks and copper cores. Radiators made of plastic and aluminum have taken the place of copper since copper is both expensive and prone to corrosion, resulting in significant repair expenses.

Up until 1980, brass and copper radiators were enormous and cumbersome, but technological breakthroughs have reduced their weight by more than half!

It’s despite this fact that copper or brass radiators are dependable and do a good job that they fall short because of their high cost and susceptibility to rusting over time.

3. Plastic

Mishimoto R2957-MT Plastic End-Tank Radiator Compatible With Jeep Wrangler 2007-2018

Plastic radiators were developed as an alternative to copper and brass radiators, which were both large and expensive. End tanks of plastic radiators feature an aluminum core, while the end tanks are made of plastic to save weight.

Aside from being less effective than copper or brass radiators, plastic radiators are the most prevalent form of automotive radiators because of their lighter weight and lower cost.

Plastic radiators have the drawback of being exceedingly difficult to repair, necessitating a complete radiator replacement in the event of a malfunction. Here, aluminum radiators triumph over plastic counterparts in heat output.

4. Aluminum

ALLOYWORKS 4 Row Full Aluminum Radiator For 1987-2006 Jeep Wrangler YJ TJ 2.4L 2.5L 4.0L 4.2L L4 L6 Engine

The core and tank of an aluminum radiator are both made of aluminum, making it ideal for high-performance cars.

It is far easier to replace a broken section of an aluminum radiator than it is to replace the entire radiator with a plastic one.

Compared to plastic and copper and brass radiators, aluminum radiators have a significantly higher cooling efficiency. Aluminum is a good conductor of heat because it has a high thermal conductivity.

Understanding Radiator Components

The core, pressure cap, and outlet and inlet tanks make up the three major components of a radiator.

There is a huge metal area with a series of narrow metal fins at its heart, which serves as the primary structural element.

The flowing heated coolant exits the engine and returns to the radiator, where it is cooled and ready for the next round of heat exchange.

Sealing the cooling system with a pressure cap guarantees that the system remains pressurized. To keep the coolant from boiling and overflowing, the radiator requires this pressure.

The radiator receives coolant from the engine’s exhaust and inlet tanks. When the liquid is extremely hot, these tanks keep it cool.

The coolant itself is another important radiator component. Even though it is not a mechanical component, it is essential to the radiator’s ability to dissipate heat away from the engine.

How a Radiator Functions?

Powered by its various moving parts, a vehicle’s engine burns fuel and generates energy. As a result of all of this energy and activity, the engine can become quite hot.

To avoid engine overheating, it is critical to dissipate that heat from the engine throughout the operation. Helps the engine cool down by dissipating heat that would otherwise be expelled.

Additionally, it comprises a thermostat that regulates the coolant temperature, as well as other cooling components such as water hoses, a fan, and a thermostatic radiator valve.

Radiator hoses transport coolant to the engine via the radiator, where it soaks up extra engine heat before going back to the radiator. When the coolant gets back to the system, thin metal fins dissipate the heat as the hot fluid flows through it.

During this process, cool air enters the cooling system through the grille of the car. The system fan also blows air to help reduce the temperature of the heated coolant and expel hot air from the vehicle when it is not moving, including when you are sitting idle in traffic.

The coolant redistributes throughout the engine after passing through the radiator. Maintaining an ideal operating temperature and preventing engine overheating are the primary goals of this heat exchange cycle.

When a Radiator Fails?

An over heated car beside the road in the mountain area.

An engine can overheat in extremely hot conditions. However, if the radiator is limited on coolant and any of its hoses leaks, the probability of overheating increases significantly. 

Some other causes of radiator failure include a broken thermostat, a technical problem with the cooling system’s fan, or an incorrect pressure cap, all of which can lead to the spilling of coolant.

The engine might overheat in most of these situations, leading to serious damage. Vehicle owners must be mindful of the warning indications of radiator malfunction to save money on repairs. Among the symptoms are:

  • The temperature gauge in the center console fluctuates erratically.
  • No smoke from the engine bay or any green liquid (antifreeze or coolant) accumulated under the vehicle
  • Corrosion of cooling system components as evidenced by visible rust
  • If you see any of these signs, you should have a qualified mechanic check your cooling system and radiator.

Maintaining Your Radiator

The radiator, like every vehicle component, needs monitoring to ensure its long life and efficient operation(wish I had known that all those years ago):

  • After 36,000 miles or three years, replace the radiator hoses
  • Hoses, being rubberized, should not be driven more than 50,000 miles before they dry out and break
  • Keep an eye on your coolant levels. A leak in the cooling system could be the cause of the fluid level decreasing substantially between checks. You might have difficulty noticing slow leaks, so paying constant attention is essential
  • Remove any impurities from the radiator as well as its hoses by flushing the coolant every 25,000 miles
  • As an added benefit, the radiator is kept in top working order for the duration of its lifespan thanks to this treatment, which also helps to condition the cooling system